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ROUTERS
ROUTERS
367
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FRACTIONAL
Compression
Series
25
Fractional
Ap
Ae
Ae
Vc
(sfm)
Diameter (D
1
)
(inch)
Ae x D
1
Ap x D
1
1/4
5/16
3/8
1/2
N
CFRP, AFRP
(CARBON FIBER,
ARAMID FIBER)
Profile
≤ 0.5
≤ 1.5
500
RPM
7640
6112
5093
3820
(400-600)
Fz
0.0016
0.0030
0.0040
0.0048
Feed (ipm)
49
73
122
147
HSM
≤ 0.05
≤ 2
825
RPM
12606
10085
8404
6303
(660-990)
Fz
0.0037
0.0069
0.0092
0.0110
Feed (ipm)
187
278
464
555
GFRP
(FIBERGLASS)
Profile
≤ 0.5
≤ 1.5
400
RPM
6112
4890
4075
3056
(320-480)
Fz
0.0016
0.0030
0.0040
0.0048
Feed (ipm)
39
59
98
117
HSM
≤ 0.05
≤ 2
660
RPM
10085
8068
6723
5042
(528-792)
Fz
0.0037
0.0069
0.0092
0.0110
Feed (ipm)
149
223
371
444
CARBON, GRAPHITE
Profile
≤ 0.5
≤ 1.5
600
RPM
9168
7334
6112
4584
(480-720)
Fz
0.0020
0.0038
0.0050
0.0060
Feed (ipm)
73
111
183
220
HSM
≤ 0.05
≤ 2
990
RPM
15127
12102
10085
7564
(792-1188)
Fz
0.0046
0.0086
0.0115
0.0138
Feed (ipm)
278
416
696
835
PLASTICS
Profile
≤ 0.5
≤ 1.5
1000
RPM
15280
12224
10187
7640
(800-1200)
Fz
0.0020
0.0038
0.0050
0.0060
Feed (ipm)
122
186
306
367
HSM
≤ 0.05
≤ 2
1650
RPM
25212
20170
16808
12606
(1320-1980)
Fz
0.0046
0.0086
0.0115
0.0138
Feed (ipm)
464
694
1160
1392
MACHINABLE
CERAMICS
MACHINABLE GLASS
Profile
≤ 0.5
≤ 1.5
50
RPM
764
611
509
382
(40-60)
Fz
0.0008
0.0015
0.0020
0.0024
Feed (ipm)
2.4
3.7
6.1
7.3
HSM
≤ 0.05
≤ 2
85
RPM
1299
1039
866
649
(68-102)
Fz
0.0018
0.0034
0.0046
0.0055
Feed (ipm)
9.4
14.1
23.9
28.6
HSM (high speed machining)
finish cuts typically required reduced feed and cutting depths
rpm = Vc x 3.82 / D
1
rates shown are for use without coolant; rates may be increased with coolant
ipm = Fz x number of flutes x rpm
dust collection is vital when machining dry
adjust parameters based on resin type and fiber structure
diamond coating will increase tool life in graphite and composite materials
reduce speed when overheating causes melting or damage to resin
refer to the KYOCERA SGS Tool Wizard
®
for complete technical information
reduce feed if delamination or fraying occur
(www.kyocera-sgstool.com)