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ROUTERS

ROUTERS

363

www.kyocera-sgstool.com

FRACTIONAL

Coarse Cut Carbon Composite

Series

31

Fractional

Ap

Ae

Ae

Vc

(sfm)

Diameter (D

1

)

(inch)

Ae x D

1

Ap x D

1

1/4

5/16

3/8

1/2

N

CFRP, AFRP

(CARBON FIBER,

ARAMID FIBER)

Slot

1

≤ 1

400

RPM

6112

4890

4075

3056

(320-480)

Fr

0.0029

0.0065

0.0088

0.0147

Feed (ipm)

18

32

36

45

Profile

≤ 0.5

≤ 1.5

500

RPM

7640

6112

5093

3820

(400-600)

Fr

0.0029

0.0065

0.0088

0.0147

Feed (ipm)

23

40

45

56

HSM

≤ 0.05

≤ 2

825

RPM

12606

10085

8404

6303

(660-990)

Fr

0.0069

0.0151

0.0206

0.0344

Feed (ipm)

87

152

173

217

GFRP

(FIBERGLASS)

Slot

1

≤ 1

320

RPM

4890

3912

3260

2445

(256-384)

Fr

0.0031

0.0066

0.0089

0.0147

Feed (ipm)

15

26

29

36

Profile

≤ 0.5

≤ 1.5

400

RPM

6112

4890

4075

3056

(320-480)

Fr

0.0031

0.0066

0.0089

0.0147

Feed (ipm)

19

33

36

45

HSM

≤ 0.05

≤ 2

660

RPM

10085

8068

6723

5042

(528-792)

Fr

0.0069

0.0150

0.0205

0.0343

Feed (ipm)

70

121

138

173

CARBON, GRAPHITE

Slot

1

≤ 1

480

RPM

7334

5868

4890

3667

(384-576)

Fr

0.0040

0.0087

0.0119

0.0199

Feed (ipm)

29

51

58

73

Profile

≤ 0.5

≤ 1.5

600

RPM

9168

7334

6112

4584

(480-720)

Fr

0.0040

0.0087

0.0119

0.0199

Feed (ipm)

36

64

73

91

HSM

≤ 0.05

≤ 2

990

RPM

15127

12102

10085

7564

(792-1188)

Fr

0.0092

0.0201

0.0275

0.0459

Feed (ipm)

139

243

277

347

PLASTICS

Slot

1

≤ 1

800

RPM

12224

9779

8149

6112

(640-690)

Fr

0.0040

0.0087

0.0119

0.0200

Feed (ipm)

49

85

97

122

Profile

≤ 0.5

≤ 1.5

1000

RPM

15280

12224

10187

7640

(800-1200)

Fr

0.0040

0.0087

0.0119

0.0200

Feed (ipm)

61

106

121

153

HSM

≤ 0.05

≤ 2

1650

RPM

25212

20170

16808

12606

(1320-1980)

Fr

0.0092

0.0201

0.0275

0.0459

Feed (ipm)

232

405

462

578

HSM (high speed machining)

finish cuts typically required reduced feed and cutting depths

rpm = Vc x 3.82 / D

1

rates shown are for use without coolant; rates may be increased with coolant

ipm = Fr x rpm

dust collection is vital when machining dry

adjust parameters based on resin type and fiber structure

diamond coating will increase tool life in graphite and composite materials

reduce speed when overheating causes melting or damage to resin

refer to the KYOCERA SGS Tool Wizard

®

for complete technical information

reduce feed if delamination or fraying occur

 (www.kyocera-sgstool.com)