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ROUTERS
ROUTERS
353
www.kyocera-sgstool.com
FRACTIONAL
Plastic Composite
Series
29
Fractional
Ap
Ae
Ae
Vc
(sfm)
Diameter (D
1
)
(inch)
Ae x D
1
Ap x D
1
1/8
1/4
5/16
3/8
N
CFRP, AFRP
(CARBON FIBER,
ARAMID FIBER)
Slot
1
≤ 1
400
RPM
12224
6112
4890
4075
(320-480)
Fr
0.0024
0.0048
0.0060
0.0072
Feed (ipm)
29
29
29
29
Profile
≤ 0.5
≤ 1.5
500
RPM
15280
7640
6112
5093
(400-600)
Fr
0.0024
0.0048
0.0060
0.0072
Feed (ipm)
37
37
37
37
HSM
≤ 0.05
≤ 2
825
RPM
25212
12606
10085
8404
(660-990)
Fr
0.0055
0.0110
0.0138
0.0165
Feed (ipm)
139
139
139
139
GFRP
(FIBERGLASS)
Slot
1
≤ 1
320
RPM
9779
4890
3912
3260
(256-384)
Fr
0.0024
0.0048
0.0060
0.0072
Feed (ipm)
23
23
23
23
Profile
≤ 0.5
≤ 1.5
400
RPM
12224
6112
4890
4075
(320-480)
Fr
0.0024
0.0048
0.0060
0.0072
Feed (ipm)
29
29
29
29
HSM
≤ 0.05
≤ 2
660
RPM
20170
10085
8068
6723
(528-792)
Fr
0.0055
0.0110
0.0138
0.0165
Feed (ipm)
111
111
111
111
CARBON, GRAPHITE
Slot
1
≤ 1
480
RPM
14669
7334
5868
4890
(384-576)
Fr
0.0037
0.0075
0.0094
0.0112
Feed (ipm)
55
55
55
55
Profile
≤ 0.5
≤ 1.5
600
RPM
18336
9168
7334
6112
(480-720)
Fr
0.0037
0.0075
0.0094
0.0112
Feed (ipm)
69
69
69
69
HSM
≤ 0.05
≤ 2
990
RPM
30254
15127
12102
10085
(792-1188)
Fr
0.0086
0.0172
0.0215
0.0258
Feed (ipm)
260
260
260
260
PLASTICS
Slot
1
≤ 1
800
RPM
24448
12224
9779
8149
(640-690)
Fr
0.0038
0.0075
0.0094
0.0113
Feed (ipm)
92
92
92
92
Profile
≤ 0.5
≤ 1.5
1000
RPM
30560
15280
12224
10187
(800-1200)
Fr
0.0038
0.0075
0.0094
0.0113
Feed (ipm)
115
115
115
115
HSM
≤ 0.05
≤ 2
1650
RPM
50424
25212
20170
16808
(1320-1980)
Fr
0.0035
0.0069
0.0086
0.0104
Feed (ipm)
174
174
174
174
HSM (high speed machining)
finish cuts typically required reduced feed and cutting depths
rpm = Vc x 3.82 / D
1
rates shown are for use without coolant; rates may be increased with coolant
ipm = Fr x rpm
dust collection is vital when machining dry
adjust parameters based on resin type and fiber structure
diamond coating will increase tool life in graphite and composite materials
reduce speed when overheating causes melting or damage to resin
refer to the KYOCERA SGS Tool Wizard
®
for complete technical information
reduce feed if delamination or fraying occur
(www.kyocera-sgstool.com)