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ROUTERS
ROUTERS
358
www.kyocera-sgstool.com
FRACTIONAL
Carbon Composite
Series
20
Fractional
Ap
Ae
Ae
Vc
(sfm)
Diameter (D
1
)
(inch)
Ae x D
1
Ap x D
1
1/4
5/16
3/8
1/2
N
CFRP, AFRP
(CARBON FIBER,
ARAMID FIBER)
Slot
1
≤ 1
400
RPM
6112
4890
4075
3056
(320-480)
Fr
0.0049
0.0094
0.0135
0.0180
Feed (ipm)
30
46
55
55
Profile
≤ 0.5
≤ 1.5
500
RPM
7640
6112
5093
3820
(400-600)
Fr
0.0049
0.0094
0.0135
0.0180
Feed (ipm)
38
58
69
69
HSM
≤ 0.05
≤ 2
825
RPM
12606
10085
8404
6303
(660-990)
Fr
0.0111
0.0215
0.0309
0.0413
Feed (ipm)
140
217
260
260
GFRP
(FIBERGLASS)
Slot
1
≤ 1
320
RPM
4890
3912
3260
2445
(256-384)
Fr
0.0049
0.0095
0.0135
0.0180
Feed (ipm)
24
37
44
44
Profile
≤ 0.5
≤ 1.5
400
RPM
6112
4890
4075
3056
(320-480)
Fr
0.0049
0.0095
0.0135
0.0180
Feed (ipm)
30
46
55
55
HSM
≤ 0.05
≤ 2
660
RPM
10085
8068
6723
5042
(528-792)
Fr
0.0110
0.0214
0.0311
0.0414
Feed (ipm)
111
173
209
209
CARBON, GRAPHITE
Slot
1
≤ 1
480
RPM
7334
5868
4890
3667
(384-576)
Fr
0.0064
0.0124
0.0180
0.0240
Feed (ipm)
47
73
88
88
Profile
≤ 0.5
≤ 1.5
600
RPM
9168
7334
6112
4584
(480-720)
Fr
0.0064
0.0124
0.0180
0.0240
Feed (ipm)
59
91
110
110
HSM
≤ 0.05
≤ 2
990
RPM
15127
12102
10085
7564
(792-1188)
Fr
0.0147
0.0287
0.0412
0.0549
Feed (ipm)
223
347
415
415
PLASTICS
Slot
1
≤ 1
800
RPM
12224
9779
8149
6112
(640-690)
Fr
0.0064
0.0125
0.0180
0.0241
Feed (ipm)
78
122
147
147
Profile
≤ 0.5
≤ 1.5
1000
RPM
15280
12224
10187
7640
(800-1200)
Fr
0.0064
0.0125
0.0180
0.0241
Feed (ipm)
98
153
184
184
HSM
≤ 0.05
≤ 2
1650
RPM
25212
20170
16808
12606
(1320-1980)
Fr
0.0147
0.0287
0.0413
0.0551
Feed (ipm)
370
579
694
694
HSM (high speed machining)
finish cuts typically required reduced feed and cutting depths
rpm = Vc x 3.82 / D
1
rates shown are for use without coolant; rates may be increased with coolant
ipm = Fr x rpm
dust collection is vital when machining dry
adjust parameters based on resin type and fiber structure
diamond coating will increase tool life in graphite and composite materials
reduce speed when overheating causes melting or damage to resin
refer to the KYOCERA SGS Tool Wizard
®
for complete technical information
reduce feed if delamination or fraying occur
(www.kyocera-sgstool.com)