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END MILLS
END MILLS
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FRACTIONAL & METRIC
Z-Carb-MD
Series
ZD1MCR
Metric
Hardness
Ap
Ae
Ae
Vc
(m/min)
Diameter (D
1
)
(mm)
Ae x D
1
Ap x D
1
3
6
8
10
12
16
20
H
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
≤ 375 Bhn
or
≤ 40 HRc
Profile
≤ 0.4
≤ 1
123
RPM 13087
6544
4908
3926
3272
2454
1963
(99-148)
Fz
0.012
0.029
0.049
0.061
0.072
0.083
0.112
Feed (mm/min)
628
754
963
963
942
817
879
Slot
1
≤ 0.4
98
RPM 10340
5170
3878
3102
2585
1939
1551
(78-117)
Fz
0.012
0.029
0.049
0.061
0.072
0.083
0.112
Feed (mm/min)
496
596
761
761
744
645
695
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
≤ 475 Bhn
or
≤ 50 HRc
Profile
≤ 0.4
≤ 1
64
RPM 6786
3393
2545
2036
1696
1272
1018
(51-77)
Fz
0.010
0.024
0.041
0.051
0.060
0.068
0.093
Feed (mm/min)
261
326
413
413
407
347
380
Slot
1
≤ 0.4
52
RPM 5493
2747
2060
1648
1373
1030
824
(41-62)
Fz
0.010
0.024
0.041
0.051
0.060
0.068
0.093
Feed (mm/min)
211
264
334
334
330
281
308
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
≤ 655 Bhn
or
≤ 60 HRc
Profile
≤ 0.4
≤ 1
27
RPM 2908
1454
1091
872
727
545
436
(22-33)
Fz
0.005
0.012
0.021
0.027
0.031
0.036
0.048
Feed (mm/min)
56
70
93
93
91
79
84
Slot
1
≤ 0.4
21
RPM 2262
1131
848
679
565
424
339
(17-26)
Fz
0.005
0.012
0.021
0.027
0.031
0.036
0.048
Feed (mm/min)
43
54
72
72
71
62
65
Bhn (Brinell) HRc (Rockwell C)
rpm = (Vc x 1000) / (D
1
x 3.14)
ipm = Fz x 4 x rpm
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x D
1
maximum)
refer to the KYOCERA SGS Tool Wizard
®
for complete technical information (www.kyocera-sgstool.com)
Series
ZD1CR
Fractional
Hardness
Ap
Ae
Ae
Vc
(sfm)
Diameter (D
1
)
(inch)
Ae x D
1
Ap x D
1
1/8
1/4
3/8
1/2
5/8
3/4
H
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
≤ 375 Bhn
or
≤ 40 HRc
Profile
≤ 0.4
≤ 1
405
RPM 12377
6188
4126
3094
2475
2063
(324-486)
Fz
0.0005
0.0012
0.0023
0.0030
0.0039
0.0042
Feed (ipm)
24.8
29.7
38.0
37.1
38.6
34.7
Slot
1
≤ 0.4
320
RPM 9779
4890
3260
2445
1956
1630
(256-384)
Fz
0.0005
0.0012
0.0023
0.0030
0.0039
0.0042
Feed (ipm)
19.6
23.5
30.0
29.3
30.5
27.4
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
≤ 475 Bhn
or
≤ 50 HRc
Profile
≤ 0.4
≤ 1
210
RPM 6418
3209
2139
1604
1284
1070
(168-252)
Fz
0.0004
0.0010
0.0019
0.0025
0.0032
0.0035
Feed (ipm)
10.3
12.8
16.3
16.0
16.4
15.0
Slot
1
≤ 0.4
170
RPM 5195
2598
1732
1299
1039
866
(136-204)
Fz
0.0004
0.0010
0.0019
0.0025
0.0032
0.0035
Feed (ipm)
8.3
10.4
13.2
13.0
13.3
12.1
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
≤ 655 Bhn
or
≤ 60 HRc
Profile
≤ 0.4
≤ 1
90
RPM 2750
1375
917
688
550
458
(72-108)
Fz
0.0002
0.0005
0.0010
0.0013
0.0017
0.0018
Feed (ipm)
2.2
2.8
3.7
3.6
3.7
3.3
Slot
1
≤ 0.4
70
RPM 2139
1070
713
535
428
357
(56-84)
Fz
0.0002
0.0005
0.0010
0.0013
0.0017
0.0018
Feed (ipm)
1.7
2.1
2.9
2.8
2.9
2.6
Bhn (Brinell) HRc (Rockwell C)
rpm = Vc x 3.82 / D
1
ipm = Fz x 4 x rpm
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x D
1
maximum)
refer to the KYOCERA SGS Tool Wizard
®
for complete technical information (www.kyocera-sgstool.com)