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END MILLS
END MILLS
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FRACTIONAL
Z-Carb-AP
Series
Z1PCR, Z1PLC,
Z1PLB
Fractional
Hardness
Ap
Ae
Ae
Vc
(sfm)
Diameter (D
1
)
(inch)
Ae x D
1
Ap x D
1
1/64 1/8 1/4 3/8 1/2 5/8 3/4
1
M
STAINLESS STEELS
(DIFFICULT)
304, 304L, 316, 316L
≤ 275 Bhn
or
≤ 28 HRc
Profile
≤ 0.5
≤ 1.5
340
RPM 83256 10390 5195 3463 2598 2078 1732 1299
(272-408)
Fz
0.00003 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025
Feed (ipm)
10.0
11.2
14.5
19.4
18.7
16.6
15.2
13.0
Slot
1
≤ 1
270
RPM 66115 8251 4126 2750 2063 1650 1375 1031
(216-324)
Fz
0.00003 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025
Feed (ipm)
7.9
8.9
11.6
15.4
14.9
13.2
12.1
10.3
STAINLESS STEELS
(PH)
13-8 PH, 15-5 PH,
17-4 PH, Custom 450
≤ 325 Bhn
or
≤ 35 HRc
Profile
≤ 0.5
≤ 1.5
310
RPM 75910 9474 4737 3158 2368 1895 1579 1184
(248-372)
Fz
0.00003 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025
Feed (ipm)
9.1
10.2
13.3
17.7
17.1
15.2
13.9
11.8
Slot
1
≤ 1
250
RPM 61218 7640 3820 2547 1910 1528 1273
955
(200-300)
Fz
0.00003 0.00027 0.0007 0.0014 0.0018 0.0020 0.0022 0.0025
Feed (ipm)
7.3
8.3
10.7
14.3
13.8
12.2
11.2
9.6
S
SUPER ALLOYS
(NICKEL, COBALT,
IRON BASE)
Inconel 601, 617, 625,
Incoloy, Monel 400
≤ 300 Bhn
or
≤ 32 HRc
Profile
≤ 0.5
≤ 1.5
80
RPM 19590 2445 1222
815
611
489
407
306
(64-96)
Fz
0.00003 0.00025 0.0007 0.0013 0.0017 0.0019 0.0020 0.0024
Feed (ipm)
2.4
2.4
3.3
4.2
4.2
3.7
3.3
2.9
Slot
1
≤ 1
65
RPM 15917 1986
993
662
497
397
331
248
(52-78)
Fz
0.00003 0.00025 0.0007 0.0013 0.0017 0.0019 0.0020 0.0024
Feed (ipm)
1.9
2.0
2.7
3.4
3.4
3.0
2.7
2.4
SUPER ALLOYS
(NICKEL, COBALT,
IRON BASE)
Inconel 718, X-750,
Incoloy, Waspaloy,
Hastelloy, Rene
≤ 400 Bhn
or
≤ 43 HRc
Profile
≤ 0.5
≤ 1.5
62
RPM 15182 1895
947
632
474
379
316
237
(50-74)
Fz
0.00002 0.00018 0.0005 0.0009 0.0012 0.0013 0.0014 0.0017
Feed (ipm)
1.2
1.4
1.8
2.3
2.3
2.0
1.8
1.6
Slot
1
≤ 1
50
RPM 12244 1528
764
509
382
306
255
191
(40-60)
Fz
0.00002 0.00018 0.0005 0.0009 0.0012 0.0013 0.0014 0.0017
Feed (ipm)
1.0
1.1
1.5
1.8
1.8
1.6
1.4
1.3
TITANIUM ALLOYS
Pure Titanium,
Ti6Al4V,
Ti6Al2Sn4Zr2Mo,
Ti4Al4Mo2Sn0.5Si
≤ 350 Bhn
or
≤ 38 HRc
Profile
≤ 0.5
≤ 1.5
215
RPM 52647 6570 3285 2190 1643 1314 1095
821
(172-258)
Fz
0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028
Feed (ipm)
6.3
7.9
10.5
13.1
13.1
11.6
10.5
9.2
Slot
1
≤ 1
170
RPM 41628 5195 2598 1732 1299 1039
866
649
(136-204)
Fz
0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028
Feed (ipm)
5.0
6.2
8.3
10.4
10.4
9.1
8.3
7.3
TITANIUM ALLOYS
(DIFFICULT)
Ti10Al2Fe3Al,
Ti5Al5V5Mo3Cr,
Ti7Al4Mo,
Ti3Al8V6Cr4Zr4Mo,
Ti6Al6V6Sn, Ti15V3
Cr3Sn3Al
≤ 440 Bhn
or
≤ 47 HRc
Profile
≤ 0.5
≤ 1.5
75
RPM 18365 2292 1146
764
573
458
382
287
(60-90)
Fz
0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028
Feed (ipm)
2.2
2.8
3.7
4.6
4.6
4.0
3.7
3.2
Slot
1
≤ 1
60
RPM 14692 1834
917
611
458
367
306
229
(48-72)
Fz
0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028
Feed (ipm)
1.8
2.2
2.9
3.7
3.7
3.2
2.9
2.6
Bhn (Brinell) HRc (Rockwell C)
rpm = Vc x 3.82 / D
1
ipm = Fz x 4 x rpm
maximum Slotting Ap for Z1PCR <1/8 diameter and all Z1PLC / Z1PLB is .25 x D
1
maximum Profile Ae for Z1PCR <1/8 diameter and all Z1PLC / Z1PLB is .20 x D
1
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x D
1
maximum)
refer to the KYOCERA SGS Tool Wizard
®
for complete technical information (www.kyocera-sgstool.com)