46 / 396
46
END MILLS
END MILLS
www.kyocera-sgstool.com
METRIC
Z-Carb-AP
Series
Z1MPCR, Z1MPIC,
Z1MPLC
Metric
Hardness
Ap
Ae
Ae
Vc
(m/min)
Diameter (D
1
)
(mm)
Ae x D
1
Ap x D
1
1
3
6
8
10 12 16 20 25
M
STAINLESS STEELS
(DIFFICULT)
304, 304L, 316, 316L
≤ 275 Bhn
or
≤ 28 HRc
Profile
≤ 0.5
≤ 1.5
104
RPM 32960 10987 5493 4120 3296 2747 2060 1648 1318
(83-124)
Fz
0.0018 0.0064 0.017 0.030 0.037 0.043 0.051 0.059 0.063
Feed (mm/min) 237 281 374 494 488 472 420 389 332
Slot
1
≤ 1
82
RPM 26174 8725 4362 3272 2617 2181 1636 1309 1047
(66-99)
Fz
0.0018 0.0064 0.017 0.030 0.037 0.043 0.051 0.059 0.063
Feed (mm/min) 188 223 297 393 387 375 334 309 264
STAINLESS STEELS
(PH)
13-8 PH, 15-5 PH,
17-4 PH, Custom 450
≤ 325 Bhn
or
≤ 35 HRc
Profile
≤ 0.5
≤ 1.5
94
RPM 30052 10017 5009 3756 3005 2504 1878 1503 1202
(76-113)
Fz
0.0018 0.0064 0.017 0.030 0.037 0.043 0.051 0.059 0.063
Feed (mm/min) 216 256 341 451 445 431 383 355 303
Slot
1
≤ 1
76
RPM 24235 8078 4039 3029 2424 2020 1515 1212 969
(61-91)
Fz
0.0018 0.0064 0.017 0.030 0.037 0.043 0.051 0.059 0.063
Feed (mm/min) 174 207 275 364 359 347 309 286 244
S
SUPER ALLOYS
(NICKEL, COBALT,
IRON BASE)
Inconel 601, 617, 625,
Incoloy, Monel 400
≤ 300 Bhn
or
≤ 32 HRc
Profile
≤ 0.5
≤ 1.5
24
RPM 7755 2585 1293 969 776 646 485 388 310
(20-29)
Fz
0.0018 0.0061 0.016 0.027 0.034 0.041 0.048 0.053 0.060
Feed (mm/min) 56
63
83
105 105 106
93
82
74
Slot
1
≤ 1
20
RPM 6301 2100 1050 788 630 525 394 315 252
(16-24)
Fz
0.0018 0.0061 0.016 0.027 0.034 0.041 0.048 0.053 0.060
Feed (mm/min) 45
51
67
85
86
86
76
67
60
SUPER ALLOYS
(NICKEL, COBALT,
IRON BASE)
Inconel 718, X-750,
Incoloy, Waspaloy,
Hastelloy, Rene
≤ 400 Bhn
or
≤ 43 HRc
Profile
≤ 0.5
≤ 1.5
19
RPM 6010 2003 1002 751 601 501 376 301 240
(15-23)
Fz
0.0013 0.0043 0.011 0.019 0.024 0.028 0.033 0.037 0.042
Feed (mm/min) 31
34
44
57
58
56
50
44
40
Slot
1
≤ 1
15
RPM 4847 1616 808 606 485 404 303 242 194
(12-18)
Fz
0.0013 0.0043 0.011 0.019 0.024 0.028 0.033 0.037 0.042
Feed (mm/min) 25
28
36
46
47
45
40
36
33
TITANIUM ALLOYS
Pure Titanium,
Ti6Al4V,
Ti6Al2Sn4Zr2Mo,
Ti4Al4Mo2Sn0.5Si
≤ 350 Bhn
or
≤ 38 HRc
Profile
≤ 0.5
≤ 1.5
66
RPM 20842 6947 3474 2605 2084 1737 1303 1042 834
(52-79)
Fz
0.0020 0.0071 0.019 0.032 0.040 0.048 0.056 0.064 0.070
Feed (mm/min) 167 197 264 333 333 333 292 267 233
Slot
1
≤ 1
52
RPM 16480 5493 2747 2060 1648 1373 1030 824 659
(41-62)
Fz
0.0020 0.0071 0.019 0.032 0.040 0.048 0.056 0.064 0.070
Feed (mm/min) 132 156 209 264 264 264 231 211 185
TITANIUM ALLOYS
(DIFFICULT)
Ti10Al2Fe3Al,
Ti5Al5V5Mo3Cr,
Ti7Al4Mo,
Ti3Al8V6Cr4Zr4Mo,
Ti6Al6V6Sn, Ti15V3
Cr3Sn3Al
≤ 440 Bhn
or
≤ 47 HRc
Profile
≤ 0.5
≤ 1.5
23
RPM 7271 2424 1212 909 727 606 454 364 291
(18-27)
Fz
0.0020 0.0071 0.019 0.032 0.040 0.048 0.056 0.064 0.070
Feed (mm/min) 58
69
92
116 116 116 102
93
81
Slot
1
≤ 1
18
RPM 5816 1939 969 727 582 485 364 291 233
(15-22)
Fz
0.0020 0.0071 0.019 0.032 0.040 0.048 0.056 0.064 0.070
Feed (mm/min) 47
55
74
93
93
93
81
74
65
Bhn (Brinell) HRc (Rockwell C)
rpm = (Vc x 1000) / (D
1
x 3.14)
ipm = Fz x 4 x rpm
maximum Slotting Ap for Z1PCR <3mm diameter and all Z1MPLC / Z1MPLB is .25 x D
1
maximum Profile Ae for Z1PCR <3mm diameter and all Z1MPLC / Z1MPLB is .20 x D
1
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x D
1
maximum)
refer to the KYOCERA SGS Tool Wizard
®
for complete technical information (www.kyocera-sgstool.com)